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巴特廠家對熔體泵聯軸節脫扣分析及解決措施
作者：巴特熔體泵    時間：2017-10-14 15:55:15

熔(rong)(rong)體(ti)(ti)泵(beng)(beng)(beng)聯(lian)軸(zhou)節(jie)是(shi)一(yi)種扭矩(ju)(ju)限制(zhi)(zhi)器(qi)(qi)，又稱安(an)全(quan)離合器(qi)(qi)，是(shi)一(yi)種鋼(gang)球式安(an)全(quan)離合器(qi)(qi)；熔(rong)(rong)體(ti)(ti)泵(beng)(beng)(beng)聯(lian)軸(zhou)節(jie)作(zuo)用(yong)是(shi)保(bao)護電機、齒輪(lun)減速器(qi)(qi)等設備(bei)不因過載(zai)而造成損壞。我們可以(yi)(y🌞i)通過調節(jie)螺母改(gai)變彈簧的(de)壓(ya)縮量(liang)來調節(jie)扭矩(ju)(ju)，當彈簧的(de)壓(ya)縮量(liang)太(tai)小(xiao)時(shi)(shi)，則聯(lian)軸(zhou)節(jie)傳遞扭矩(ju)(ju)太(tai)小(xiao)，熔(rong)(rong)體(ti)(ti)泵(beng)(beng)(beng)不能(neng)正常工(gong)作(zuo)，當彈簧的(de)壓(ya)縮量(liang)太(tai)大時(shi)(shi)，熔(rong)(rong)體(ti)(ti)泵(beng)(beng)(beng)側(ce)扭矩(ju)(ju)過大時(shi)(shi)，傳動(dong)滾珠(zhu)不能(neng)完全(quan)從槽里脫出，聯(lian)軸(zhou)節(jie)起不到保(bao)護作(zuo)用(yong)。巴(ba)特作(zu🌠o)為(wei)國內專業(ye)熔(rong)(rong)體(ti)(ti)泵(beng)(beng)(beng)制(zhi)(zhi)造企業(ye)，擁有多年設備(bei)研發生(sheng)(sheng)產(chan)經驗，根據實際生(sheng)(sheng)產(chan)工(gong)況，巴(ba)特熔(rong)(rong)體(ti)(ti)泵(beng)(beng)(beng)廠家給出了(le)以(yi)(yi)下一(yi)些方(fang)案建議(yi)。

如何有效的(de)(de)防止熔(rong)(rong)(rong)體(ti)(ti)(ti)(ti)泵(beng)(beng)(beng)聯(lian)(lian)(lian)(lian)軸(zhou)(zhou)(zhou)節(jie)(jie)(jie)脫(tuo)(tuo)(tuo)(tuo)扣采(cai)取具體(ti)(ti)(ti)(ti)措施：1、控制熔(rong)(rong)(rong)體(ti)(ti)(ti)(ti)泵(beng)(beng)(beng)的(de)(de)生(sheng)產負(fu)荷：熔(rong)(rong)(rong)體(ti)(ti)(ti)(ti)泵(beng)(beng)(beng)聯(lian)(lian)(lian)(lian)軸(zhou)(zhou)(zhou)節(jie)(jie)(jie)脫(tuo)(tuo)(tuo)(tuo)扣的(de)(de)關(guan)鍵因素是(shi)(shi)熔(rong)(rong)(rong)體(ti)(ti)(ti)(ti)泵(beng)(beng)(beng)超負(fu)荷運行，當熔(rong)(rong)(rong)體(ti)(ti)(ti)(ti)泵(beng)(beng)(beng)以及聯(lian)(lian)(lian)(lian)軸(zhou)(zhou)(zhou)節(jie)(jie)(jie)長期(qi)工(gong)作在(zai)臨界狀態(tai)下(xia)，特(te)別(bie)是(shi)(shi)在(zai)高(gao)負(fu)荷運行情況下(xia)，負(fu)荷波(bo)動(dong)時，會(hui)導致輸出功率大(da)(da)幅增加，熔(rong)(rong)(rong)體(ti)(ti)(ti)(ti)泵(beng)(beng)(beng)扭(niu)矩(ju)瞬時增大(da)(da)易造(zao)成聯(lian)(lian)(lian)(lian)軸(zhou)(zhou)(zhou)節(jie)(jie)(jie)脫(tuo)(tuo)(tuo)(tuo)扣。2、可以通過設(she)置程序預警(jing)：在(zai)熔(rong)(rong)(rong)體(ti)(ti)(ti)(ti)泵(beng)(beng)(beng)聯(lian)(lian)(lian)(lian)軸(zhou)(zhou)(zhou)節(jie)(jie)(jie)增設(she)預警(jing)，確保聯(lian)(lian)(lian)(lian)軸(zhou)(zhou)(zhou)節(jie)(jie)(jie)穩定；當聯(lian)(lian)(lian)(lian)軸(zhou)(zhou)(zhou)節(jie)(jie)(jie)脫(tuo)(tuo)(tuo)(tuo)扣時，其中一個(ge)參數為敏感，那就是(shi)(shi)熔(rong)(rong)(rong)體(ti)(ti)(ti)(ti)泵(beng)(beng)(beng)扭(niu)矩(ju)；當熔(rong)(rong)(rong)體(ti)(ti)(ti)(ti)泵(beng)(beng)(beng)聯(lian)(lian)(lian)(lian)軸(zhou)(zhou)(zhou)節(jie)(jie)(jie)到(dao)快脫(tuo)(tuo)(tuo)(tuo)落的(de)(de)邊緣時，熔(rong)(rong)(rong)體(ti)(ti)(ti)(ti)泵(beng)(beng)(beng)扭(niu)矩(ju)表現(xian)(xian)為高(gao)扭(niu)矩(ju)，并且(qie)扭(niu)矩(ju)波(bo)動(dong)較(jiao)大(da)(da)。即當熔(rong)(rong)(rong)體(ti)(ti)(ti)(ti)泵(beng)(beng)(beng)聯(lian)(lian)(lian)(lian)軸(zhou)(zhou)(zhou)節(jie)(jie)(jie)扭(niu)矩(ju)超過設(she)定值時熔(rong)(rong)(rong)體(ti)(ti)(ti)(ti)泵(beng)(beng)(beng)出口壓力控制自(zi)(zi)動(dong)脫(tuo)(tuo)(tuo)(tuo)串，其輸出自(zi)(zi)動(dong)降三(san)個(ge)單位。經過預警(jing)的(de)(de)實施，可防止扭(niu)矩(ju)出現(xian)(xian)高(gao)或(huo)波(bo)動(dong)較(jiao)大(da)(da)時，使熔(rong)(rong)(rong)體(ti)(ti)(ti)(ti)泵(beng)(beng)(beng)穩定，從而達(da)到(dao)防止聯(lian)(lian)(lian)(lian)軸(zhou)(zhou)(zhou)節(jie)(jie)(jie)脫(tuo)(tuo)(tuo)(tuo)扣的(de)(de)目的(🧜de)(de)。

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